Breakfast Cereal Corn Flakes Food Production Line

The Breakfast Cereal Corn Flakes Food Production Line is a fully integrated system for making various breakfast cereals. Its key features include a multi-stage production process—mixing, extruding, flaking, drying, high-temperature baking, flavoring, and cooling—flexible production capacities ranging from 120 to 500 kg/h, customizable voltage options, and durable construction using high-grade stainless steel (201/304). If you have a need for custom industrial food processing equipment, please check out all of our food processing machines.

Raw Materials
Primarily uses corn flour, corn grits, wheat flour, and corn starch.

Production Process
Includes steps such as mixing, extruding, flaking, drying, high-temperature baking, flavoring, and cooling.
Not only does it produce crispy corn flakes, but it also creates various cereal shapes such as rings, balls, chocolate shapes, and curls.

Capacity and Voltage Options

Production Capacity: Options range from 120-150 kg/h, 200-250 kg/h, to 300-500 kg/h.
Voltage Configuration: Available in three-phase (380V/50Hz) , customizable based on local standards.

Materials and Durability
All equipment is made from high-grade stainless steel (201 or 304), ensuring durability, reliability, and high performance in food production environments.

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Breakfast Cereal Corn Flakes Food Production Line

Breakfast Cereal Corn Flakes Food Production Line - Image 2

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Detailed Description

Corn flakes/breakfast cereals are a kind of breakfast with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing,extruding,flaking,drying,high temperature baking,flavoring and cooling to get crispy flakes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, chocos, curls etc.
1. Raw materials :
corn powder and other cereals.
2. Capacity :
120-150kg/h,200-250kg/h,300-500kg/h.
3. Voltage in China:
Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries.
4. Machines Materials:
All the machines are made by stainless stell 201 or 304.customized by you.

Type	Capacity	Main Motor Power	Dimension(m)
ZH65	120~150kg/h	22kw	31.11.9
ZH70	200~250kg/h	37kw	3.3112.2
ZH85	300~500kg/h	75kw	3.581.042.05

Mixer

1. Adopted the speed reducer motor connected directly with the mixing wings, then bring the mixing blade high efficiency take rounds to mix the flour flakes material inside of mixer.

2. The transmission efficiency of 100%, increase the torque.Then higher the mixing quantity up to 50-60kg per batch with stronger power.
3. Equipped with the high precisionreducer to avoid motor burn out and longer the motor service life.

Double screw extruder

1. Feeding, main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.

2.. Screw is made of alloy steel with long life. Segmental assembled screws are applied to more kinds of materials and products.
3. Double-screw extruder can clean itself automatically.

4.specia design of our gearbox by our company .long service life

Corn flakes machine

1 Special heat-treated alloy steel roller is wearable, corrosion resistant and conglutination-proof.

2 Diversion discharging device puts the granules between rollers equally without block and conglutination.
3 Adjustable for gap between rollers, rotation speed, flake thickness and capacity.

4.two gearbox for four rollers , two rollers as one unit ,this design is more better than other suppliers

High temperature oven

The high temperature oven can inflate the corn flakes directly, we use the electric as the energy to heat the inside air of the
high temperature oven arrive to 270 degree, then the corn flakes will be inflated directly., the high temperature has new
technology, no air pollution.

Spraying coating line

This machine with sugar melting and sugar spraying part. Mix sugar, water and oil with certain ratio then put into sugar melting tank, with certain setting temperature (normally 60℃),It will mixed well with mixer stir. The function of mixer stir is to melting quickly and stable. After mixed well, it will be liquid, through a tube it will be convey to spray system. Then through the screw pump presser, liquid will be vaporific, then go to tomizing nozzle, it will spray well.

Dryer with conveyor and cooling.

Heat with infrared ray heating tube, raise and lower down temperature quickly, small heat inertia and high heat efficiency. Adjustable transit speed of net belt with accurate temperature control device.Sliding board bottom of dryer for easy cleaning.
.Hot wind cycle device makes heating energy equally in the dryer . Double-roller chain and chain drive make stable and smooth running.

Smaples made by our machines

The main raw material for corn flakes breakfast cereal is corn flour ,or corn grits ,or wheat flour ,corn starch ,it can make different shapes and size by change the moulds.

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Video Explanation

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The Strength Behind Our Factory Team

Our factory is equipped with advanced production equipment and rich technical experience. The strong reputation of our brand is built on the collective efforts of every team member. With an experienced technical team and a well-established management process, we strictly adhere to quality management standards to ensure that every product meets international quality requirements. We are committed to providing our customers with stable, reliable, and high-quality products, always upholding excellent service to meet the needs of every client.

Our Company

Jinan Zhuoheng Extrusion Machinery Co.,LTD established in 2008, has always been the professional manufacturer and the leader for advanced and high efficient extrusion food machinery in this field all over the world.

Our screw extrusion technique has been widely applied to produce the following products:
1-Extursion floating and sinking fish feed, pet food ,
2-Pasta macaroni,
3-leisure snacks food ,
4-breakfast cereal food and corn flakes,
5-fried flour food, bread crumb,
6-textured soya protein and vegetarian meat, etc.
More than twenty production line can be chosen. And we can also provide customized service for special requirements.(offer OEM & ODM services)

Customer Feedback

Authentic Feedback, Shared Achievements

Our collaboration with clients continually drives us to push beyond our limits, creating numerous successful cases. Through close communication with our clients, we provide tailored solutions and achieve outstanding results together. Below are some of the client feedback and cooperation stories.

What can we do?

Our engineers will teach your workers how to clean the extruder, how to change the screw, how to change barrel etc, and provide technology support with you forever;

Technician will work with your workers together and teach your workers how to install machines, how to operate machines, how to maintain machines during daily working;

Provide English Version of Installation / Operation / Service / Maintenance Manual.

Provide factory layout according to your factory size in advance;

Inspect the machine before leaving the factory;Oversea installation and commissioning equipment

Provide the basic formula;

Our Certificates

FIRST-CLASS SERVICE AND FIRST-CLASS QUALITY

FAQ

Are you a manufacturer or a trading company?

We are a professional manufacturer of food & feed extrusion machine

What's the price of your machines?

You can inquiry to us directly.We will send the quotation to you as soon as possible.My Wechat/Skype/Whatsapp:+0086 15820016777

What is your payment terms?

T/T 30% as down payment, 70% by T/T before delivery.

Can we provide the formula to you?

We can provide basic formula for produce the food etc. And help customer to produce new products according to customer’s formula.

What is the workshop size required?

The production line can be put in straight line and also can change the direction according to
to your factory size.

What after-services do you provide?

Send engineers for installation, trial running and training workers at customer’s site.Handling the problems occurred during use.
Supply spare and wearing parts on discount.Help customers to solve any other problems.

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