Pasta Production Capacity Calculator<\/title>\r\n <style>\r\n \/* Root & Variables *\/\r\n :root {\r\n --primary-blue: #0d6efd;\r\n --dark-blue: #0b5ed7;\r\n --light-blue-bg: #f0f7ff;\r\n --border-blue: #b6d4fe;\r\n --text-main: #212529;\r\n --text-muted: #6c757d;\r\n --cta-yellow: #ffc107;\r\n --cta-yellow-hover: #ffca2c;\r\n --cta-purple: #4a154b;\r\n }\r\n\r\n .zh-calculator-wrapper {\r\n max-width: 850px;\r\n margin: 20px auto;\r\n font-family: 'Segoe UI', Roboto, -apple-system, BlinkMacSystemFont, sans-serif;\r\n background-color: #ffffff;\r\n border-radius: 12px;\r\n box-shadow: 0 8px 24px rgba(13, 110, 253, 0.12);\r\n overflow: hidden;\r\n border: 1px solid #e2e8f0;\r\n color: var(--text-main);\r\n }\r\n\r\n \/* Header Section *\/\r\n .zh-calc-header {\r\n background-color: var(--primary-blue);\r\n color: #ffffff;\r\n padding: 32px 24px;\r\n text-align: center;\r\n }\r\n\r\n .zh-calc-header h1 {\r\n margin: 0 0 10px 0;\r\n font-size: 28px;\r\n font-weight: 700;\r\n letter-spacing: -0.5px;\r\n color: #ffffff;\r\n }\r\n\r\n .zh-calc-header p {\r\n margin: 0;\r\n font-size: 15px;\r\n opacity: 0.92;\r\n line-height: 1.5;\r\n max-width: 680px;\r\n margin: 0 auto;\r\n color: #ffffff;\r\n }\r\n\r\n \/* Form Body *\/\r\n .zh-calc-body {\r\n padding: 28px 24px;\r\n }\r\n\r\n .zh-grid {\r\n display: grid;\r\n grid-template-columns: repeat(auto-fit, minmax(240px, 1fr));\r\n gap: 20px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n .zh-form-group {\r\n display: flex;\r\n flex-direction: column;\r\n }\r\n\r\n .zh-form-group label {\r\n font-size: 14px;\r\n font-weight: 600;\r\n margin-bottom: 6px;\r\n color: var(--text-main);\r\n display: flex;\r\n justify-content: space-between;\r\n align-items: center;\r\n }\r\n\r\n .zh-form-group label .unit-tag {\r\n font-weight: normal;\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n }\r\n\r\n .zh-form-group input,\r\n .zh-form-group select {\r\n padding: 10px 12px;\r\n border: 1px solid var(--border-blue);\r\n border-radius: 6px;\r\n font-size: 14px;\r\n outline: none;\r\n transition: all 0.2s ease;\r\n background-color: #fff;\r\n }\r\n\r\n .zh-form-group input:focus,\r\n .zh-form-group select:focus {\r\n border-color: var(--primary-blue);\r\n box-shadow: 0 0 0 3px rgba(13, 110, 253, 0.25);\r\n }\r\n\r\n \/* Controls \/ Action Buttons *\/\r\n .zh-actions {\r\n display: flex;\r\n gap: 12px;\r\n margin-top: 8px;\r\n margin-bottom: 20px;\r\n }\r\n\r\n .zh-btn {\r\n flex: 1;\r\n padding: 12px 20px;\r\n font-size: 15px;\r\n font-weight: 600;\r\n border: none;\r\n border-radius: 6px;\r\n cursor: pointer;\r\n transition: background-color 0.2s ease, transform 0.1s ease;\r\n text-align: center;\r\n text-decoration: none;\r\n display: inline-block;\r\n }\r\n\r\n .zh-btn:active {\r\n transform: scale(0.99);\r\n }\r\n\r\n .zh-btn-primary {\r\n background-color: var(--primary-blue);\r\n color: #ffffff;\r\n }\r\n\r\n .zh-btn-primary:hover {\r\n background-color: var(--dark-blue);\r\n }\r\n\r\n .zh-btn-secondary {\r\n background-color: #e9ecef;\r\n color: #495057;\r\n border: 1px solid #ced4da;\r\n }\r\n\r\n .zh-btn-secondary:hover {\r\n background-color: #dee2e6;\r\n }\r\n\r\n \/* Disclaimer Section *\/\r\n .zh-disclaimer {\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n line-height: 1.5;\r\n padding: 10px 14px;\r\n background-color: #f8f9fa;\r\n border-left: 3px solid #6c757d;\r\n border-radius: 4px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n \/* Results Section *\/\r\n .zh-results-panel {\r\n display: none;\r\n background-color: var(--light-blue-bg);\r\n border: 1px solid var(--border-blue);\r\n border-radius: 8px;\r\n padding: 24px;\r\n margin-top: 10px;\r\n animation: fadeIn 0.3s ease-in-out;\r\n }\r\n\r\n @keyframes fadeIn {\r\n from { opacity: 0; transform: translateY(6px); }\r\n to { opacity: 1; transform: translateY(0); }\r\n }\r\n\r\n .zh-results-panel h3 {\r\n margin: 0 0 16px 0;\r\n font-size: 18px;\r\n color: var(--dark-blue);\r\n border-bottom: 2px solid var(--border-blue);\r\n padding-bottom: 8px;\r\n }\r\n\r\n .zh-metrics-grid {\r\n display: grid;\r\n grid-template-columns: repeat(auto-fit, minmax(180px, 1fr));\r\n gap: 16px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n .zh-metric-card {\r\n background: #ffffff;\r\n padding: 14px;\r\n border-radius: 6px;\r\n border: 1px solid #e3edf7;\r\n }\r\n\r\n .zh-metric-card .label {\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n text-transform: uppercase;\r\n letter-spacing: 0.5px;\r\n margin-bottom: 4px;\r\n }\r\n\r\n .zh-metric-card .value {\r\n font-size: 20px;\r\n font-weight: 700;\r\n color: var(--primary-blue);\r\n }\r\n\r\n \/* Special Conversion CTA Button *\/\r\n .zh-cta-container {\r\n text-align: center;\r\n margin-top: 20px;\r\n }\r\n\r\n .zh-btn-cta {\r\n background-color: var(--cta-yellow);\r\n color: var(--cta-purple);\r\n font-weight: 700;\r\n font-size: 16px;\r\n padding: 14px 28px;\r\n border-radius: 6px;\r\n box-shadow: 0 4px 12px rgba(0, 0, 0, 0.1);\r\n width: 100%;\r\n box-sizing: border-box;\r\n }\r\n\r\n .zh-btn-cta:hover {\r\n background-color: var(--cta-yellow-hover);\r\n color: var(--cta-purple);\r\n }\r\n\r\n \/* Responsive adjustment *\/\r\n @media (max-width: 576px) {\r\n .zh-actions {\r\n flex-direction: column;\r\n }\r\n .zh-calc-header h1 {\r\n font-size: 22px;\r\n }\r\n .zh-btn-cta {\r\n font-size: 14px;\r\n padding: 12px 16px;\r\n }\r\n }\r\n <\/style>\r\n<\/head>\r\n<body>\r\n\r\n<div class=\"zh-calculator-wrapper\">\r\n \r\n <div class=\"zh-calc-header\">\r\n <h1>Rechner zur Ermittlung der Produktionskapazit\u00e4t f\u00fcr Teigwaren<\/h1>\r\n <p>Sch\u00e4tzen Sie Ihren theoretischen und tats\u00e4chlichen Durchsatz bei der Nudelverarbeitung (kg\/h und Tonnen\/Tag) auf der Grundlage der Extruderkonfiguration, der Teigfeuchte und der Betriebseffizienz.<\/p>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-calc-body\">\r\n <form id=\"pastaCalcForm\" action=\"\">\r\n <div class=\"zh-grid\">\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"motorPower\">Leistung des Hauptmotors <span class=\"unit-tag\">(kW)<\/span><\/label>\r\n <input type=\"number\" id=\"motorPower\" placeholder=\"z. B. 55\" min=\"1\" step=\"0.1\" value=\"55\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"screwDiameter\">Durchmesser der Schraube <span class=\"unit-tag\">(mm)<\/span><\/label>\r\n <input type=\"number\" id=\"screwDiameter\" placeholder=\"z. B. 100\" min=\"10\" step=\"1\" value=\"100\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"doughMoisture\">Teigfeuchtigkeit <span class=\"unit-tag\">(%)<\/span><\/label>\r\n <input type=\"number\" id=\"doughMoisture\" placeholder=\"z. B. 32\" min=\"20\" max=\"45\" step=\"0.5\" value=\"32\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"operatingHours\">T\u00e4glicher Betrieb <span class=\"unit-tag\">(Stunden\/Tag)<\/span><\/label>\r\n <input type=\"number\" id=\"operatingHours\" placeholder=\"z. B. 20\" min=\"1\" max=\"24\" step=\"0.5\" value=\"20\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"oee\">Gestg naevslaeaeiztt f(h\u00e4ek\u00e4tfOmtitnGecEE) <span class=\"unit-tag\">(%)<\/span><\/label>\r\n <select id=\"oee\">\r\n <option value=\"0.95\">95% \u2013 Kontinuierliche Industrieanlage<\/option>\r\n <option value=\"0.85\" selected>85% \u2013 Standard-Werksdurchschnitt<\/option>\r\n <option value=\"0.75\">75% \u2013 M\u00e4\u00dfige \/ H\u00e4ufige Chipwechsel<\/option>\r\n <\/select>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"pastaType\">Angestrebte Produktform<\/label>\r\n <select id=\"pastaType\">\r\n <option value=\"1.0\" selected>Short Cut (Penne, Makkaroni)<\/option>\r\n <option value=\"0.85\">Lange Nudeln (Spaghetti, Fettuccine)<\/option>\r\n <option value=\"0.75\">Spezielle \/ komplexe Formgeometrien<\/option>\r\n <\/select>\r\n <\/div>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-actions\">\r\n <button type=\"button\" class=\"zh-btn zh-btn-primary\" onclick=\"calculatePastaCapacity()\">Ergebnisse berechnen<\/button>\r\n <button type=\"button\" class=\"zh-btn zh-btn-secondary\" onclick=\"resetPastaCalculator()\">Eindeutige Ergebnisse<\/button>\r\n <\/div>\r\n <input type=\"hidden\" name=\"trp-form-language\" value=\"de\"\/><\/form>\r\n\r\n \r\n <div class=\"zh-disclaimer\">\r\n <strong>Hinweis:<\/strong> Bei den berechneten Ergebnissen handelt es sich um theoretische Sch\u00e4tzwerte, die f\u00fcr eine vorl\u00e4ufige Machbarkeitsanalyse und Kapazit\u00e4tsplanung vorgesehen sind. Der tats\u00e4chliche Produktionsdurchsatz h\u00e4ngt von der Rohstoffzusammensetzung (z. B. dem Glutengehalt des Grie\u00dfes), dem Pressdruck und der Leistung der Trocknungsanlage ab. F\u00fcr ma\u00dfgeschneiderte Anlagenkonfigurationen wenden Sie sich bitte an unser Ingenieurteam.\r\n <\/div>\r\n\r\n \r\n <div id=\"calcResults\" class=\"zh-results-panel\">\r\n <h3>Zusammenfassung der Produktionsprognosen<\/h3>\r\n <div class=\"zh-metrics-grid\">\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Stundenleistung (extrudiert)<\/div>\r\n <div class=\"value\" id=\"resHourly\">0 kg\/h<\/div>\r\n <\/div>\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Tagesproduktion<\/div>\r\n <div class=\"value\" id=\"resDaily\">0 Tonnen\/Tag<\/div>\r\n <\/div>\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Gesch\u00e4tzte monatliche Produktionsmenge (25 Tage)<\/div>\r\n <div class=\"value\" id=\"resMonthly\">0 Tonnen\/Monat<\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-cta-container\">\r\n <a href=\"https:\/\/zhuohengextruder.com\/de\/contact\/\" class=\"zh-btn zh-btn-cta\" target=\"_blank\" rel=\"noopener\">\r\n Erhalten Sie ein detailliertes Angebot f\u00fcr die Produktlinie sowie Beratung zu den Rezepturen\r\n <\/a>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n<script>\r\n function calculatePastaCapacity() {\r\n \/\/ Read input values\r\n const power = parseFloat(document.getElementById('motorPower').value);\r\n const diameter = parseFloat(document.getElementById('screwDiameter').value);\r\n const moisture = parseFloat(document.getElementById('doughMoisture').value);\r\n const hours = parseFloat(document.getElementById('operatingHours').value);\r\n const oee = parseFloat(document.getElementById('oee').value);\r\n const shapeFactor = parseFloat(document.getElementById('pastaType').value);\r\n\r\n \/\/ Validation\r\n if (isNaN(power) || isNaN(diameter) || isNaN(moisture) || isNaN(hours) || power <= 0 || diameter <= 0) {\r\n alert(\"Please fill in all required fields with valid positive numbers.\");\r\n return;\r\n }\r\n\r\n \/\/ Calibrated Engineering Model for Commercial Pasta Extruders\r\n const diameterCm = diameter \/ 10;\r\n \r\n \/\/ Recalibrated Base Capacity: Coefficient 8 aligns 55kW\/100mm lines with 400-450 kg\/h theoretical standard\r\n const baseCapacity = 8 * Math.pow(diameterCm, 2) * (power \/ 100);\r\n\r\n \/\/ Asymmetric Dough Moisture Factor (Baseline = 32%)\r\n let moistureFactor = 1;\r\n if (moisture < 32) {\r\n moistureFactor = 1 - (32 - moisture) * 0.02; \/\/ Dry dough increases motor torque & resistance\r\n } else {\r\n moistureFactor = 1 - (moisture - 32) * 0.01; \/\/ Excess moisture reduces viscosity & die pressure\r\n }\r\n\r\n \/\/ Theoretical Hourly Capacity\r\n const theoreticalHourly = baseCapacity * moistureFactor * shapeFactor;\r\n\r\n \/\/ Apply OEE (Overall Equipment Effectiveness)\r\n const actualHourly = theoreticalHourly * oee;\r\n\r\n \/\/ Daily & Monthly yields\r\n const dailyTons = (actualHourly * hours) \/ 1000;\r\n const monthlyTons = dailyTons * 25; \/\/ Standard 25 working days per month\r\n\r\n \/\/ Render results\r\n document.getElementById('resHourly').innerText = Math.round(actualHourly).toLocaleString() + \" kg\/h\";\r\n document.getElementById('resDaily').innerText = dailyTons.toFixed(2) + \" Tons\";\r\n document.getElementById('resMonthly').innerText = Math.round(monthlyTons).toLocaleString() + \" Tons\";\r\n\r\n \/\/ Show result panel\r\n document.getElementById('calcResults').style.display = 'block';\r\n }\r\n\r\n function resetPastaCalculator() {\r\n document.getElementById('pastaCalcForm').reset();\r\n document.getElementById('calcResults').style.display = 'none';\r\n }\r\n<\/script>\r\n\r\n<\/body>\r\n<\/html>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0c2eacf e-flex e-con-boxed e-con e-parent\" data-id=\"0c2eacf\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-86081ed elementor-widget elementor-widget-html\" data-id=\"86081ed\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\n<div class=\"zh-product-card\">\n <div class=\"zh-product-info\">\n <span class=\"zh-product-badge\">Schl\u00fcsselfertige Industriel\u00f6sung<\/span>\n <h3 class=\"zh-product-title\">Automatische Produktionslinie f\u00fcr Industrie-Nudeln und Makkaroni<\/h3>\n <p class=\"zh-product-desc\">\n Entdecken Sie die vollautomatischen kontinuierlichen Nudelverarbeitungsanlagen von Zhuoheng. Sie sind f\u00fcr die Gro\u00dfserienfertigung von Makkaroni, Penne und Muschelnudeln ausgelegt und bieten Kapazit\u00e4ten von 200 kg\/h bis zu \u00fcber 1.000 kg\/h.\n <\/p>\n <\/div>\n <a href=\"https:\/\/zhuohengextruder.com\/de\/Extruder-Machine\/pasta-macaroni-machine\/\" class=\"zh-product-btn\" target=\"_blank\" rel=\"noopener\">\n Spezifikationen anzeigen \u2192\n <\/a>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-49268eb elementor-widget elementor-widget-html\" data-id=\"49268eb\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\n<div class=\"zh-product-card\">\n <div class=\"zh-product-info\">\n <span class=\"zh-product-badge\">Industrieextruder<\/span>\n <h3 class=\"zh-product-title\">Kleine Pasta-Maschine f\u00fcr den gewerblichen Einsatz<\/h3>\n <p class=\"zh-product-desc\">\n Kompakte und zugleich robuste Einwellen-Extruder f\u00fcr den gewerblichen Einsatz, die speziell f\u00fcr kleine bis mittelgro\u00dfe Fabriken und regionale Lebensmittellieferanten entwickelt wurden. Die Hochdruckextrusion gew\u00e4hrleistet eine erstklassige Nudelkonsistenz und Oberfl\u00e4chenstruktur.\n <\/p>\n <\/div>\n <a href=\"https:\/\/zhuohengextruder.com\/de\/Extruder-Machine\/pasta-making-machine\/\" class=\"zh-product-btn\" target=\"_blank\" rel=\"noopener\">\n Maschinendetails anzeigen \u2192\n <\/a>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-16f573d e-flex e-con-boxed e-con e-parent\" data-id=\"16f573d\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7c1e9ae elementor-widget elementor-widget-text-editor\" data-id=\"7c1e9ae\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 data-path-to-node=\"6\">Berechnungen zur Produktionskapazit\u00e4t und zum Durchsatz bei der Nudelherstellung<\/h2><p data-path-to-node=\"7\">Die Planung einer industriellen Teigwarenproduktionsanlage oder die Erweiterung Ihrer bestehenden Verarbeitungslinie erfordert eine genaue Kapazit\u00e4tsprognose. Dieses Tool nutzt ein semi-empirisches Sch\u00e4tzmodell, das f\u00fcr die vorl\u00e4ufige Kapazit\u00e4tsplanung kommerzieller Teigwarenextrusionsanlagen entwickelt wurde, und unterst\u00fctzt Werksleiter, Verfahrenstechniker und Unternehmer dabei, theoretische und tats\u00e4chliche Produktionsmengen auf der Grundlage der Kernkonfigurationen der Maschinen und der Betriebsparameter abzusch\u00e4tzen.<\/p><h2 data-path-to-node=\"9\">Wie die Extrusionskapazit\u00e4t f\u00fcr Teigwaren berechnet wird<\/h2><p data-path-to-node=\"10\">Anstatt sich auf einfache Faustregeln zur Leistungsumrechnung zu st\u00fctzen, ber\u00fccksichtigt dieser Rechner sowohl die prim\u00e4ren mechanischen Abmessungen als auch die Antriebsleistung und die Rheologie des Teigs.<\/p><h3 data-path-to-node=\"11\">1. Rezeptur f\u00fcr die Prim\u00e4rextrusion<\/h3><p data-path-to-node=\"12\">Bei der Berechnung des Kern-Durchsatzes werden die Schneckengeometrie und die Effizienz der Antriebsleistung ber\u00fccksichtigt:<\/p><div data-path-to-node=\"13\"><div class=\"math-block\" data-math=\"\\text{Base Capacity (kg\/h)} = 8 \\times \\left(\\frac{D}{10}\\right)^2 \\times \\left(\\frac{P}{100}\\right)\">$$\\text{Grundkapazit\u00e4t (kg\/h)} = 8 \\times \\left(\\frac{D}{10}\\right)^2 \\times \\left(\\frac{P}{100}\\right)$$<\/div><\/div><ul data-path-to-node=\"14\"><li><p data-path-to-node=\"14,0,0\"><b data-path-to-node=\"14,0,0\" data-index-in-node=\"0\"><span class=\"math-inline\" data-math=\"D\" data-index-in-node=\"0\">Einmal \u2013 zum vierten Mal<\/span> (Schraubendurchmesser in mm):<\/b> Der Schneckendurchmesser ist ein wesentlicher Indikator f\u00fcr das verf\u00fcgbare F\u00f6rdervolumen und die Extrusionskapazit\u00e4t.<\/p><\/li><li><p data-path-to-node=\"14,1,0\"><b data-path-to-node=\"14,1,0\" data-index-in-node=\"0\"><span class=\"math-inline\" data-math=\"P\" data-index-in-node=\"0\">$P$<\/span> (Leistung des Hauptmotors in kW):<\/b> Die Motorleistung bestimmt das verf\u00fcgbare Drehmoment und die mechanische Energie, die erforderlich sind, um dichten Teig durch das D\u00fcsensystem zu bef\u00f6rdern, zu verdichten und zu dr\u00fccken.<\/p><\/li><\/ul><h3 data-path-to-node=\"15\">2. Rheologie des Teigs und Anpassung des Feuchtigkeitsgehalts<\/h3><p data-path-to-node=\"16\">Grie\u00dfteig verh\u00e4lt sich unter Druck nichtlinear. Der Feuchtigkeitsgehalt beeinflusst direkt die Viskosit\u00e4t des Teigs und den Widerstand in der Extrusionsd\u00fcse:<\/p><ul data-path-to-node=\"17\"><li><p data-path-to-node=\"17,0,0\"><b data-path-to-node=\"17,0,0\" data-index-in-node=\"0\">Geringere Feuchtigkeit (<32%):<\/b> Erh\u00f6ht die Teigviskosit\u00e4t und die Drehmomentbelastung des Hauptantriebs, wodurch sich der st\u00fcndliche Durchsatz pro Prozentpunkt Feuchtigkeitsabnahme um etwa 2% verringert.<\/p><\/li><li><p data-path-to-node=\"17,1,0\"><b data-path-to-node=\"17,1,0\" data-index-in-node=\"0\">H\u00f6hkee2saeg>cT 1lttPrhiFt r(iehg33ueT):<\/b> Verringert die Viskosit\u00e4t des Teigs und den Widerstand in der D\u00fcse, was die Extrusionsstabilit\u00e4t und den effektiven Durchsatz pro Prozent Anstieg des Feuchtigkeitsgehalts um etwa 1% leicht verringern kann.<\/p><\/li><\/ul><h3 data-path-to-node=\"18\">3. Druck auf die Stanzplatte und Produktgeometrie<\/h3><p data-path-to-node=\"19\">Unterschiedliche Nudelformen erzeugen im Extruderzylinder unterschiedliche Gegendr\u00fccke:<\/p><ul data-path-to-node=\"20\"><li><p data-path-to-node=\"20,0,0\"><b data-path-to-node=\"20,0,0\" data-index-in-node=\"0\">Kurze Nudeln (Penne, Makkaroni):<\/b> Verf\u00fcgt \u00fcber offene Formaufbauten, die den linearen Durchfluss maximieren (Formfaktor = 1,0).<\/p><\/li><li><p data-path-to-node=\"20,1,0\"><b data-path-to-node=\"20,1,0\" data-index-in-node=\"0\">Lange Nudeln (Spaghetti):<\/b> Erfordert eine pr\u00e4zise Spannungsregelung und eine h\u00f6here Chipdichte (Formfaktor = 0,85).<\/p><\/li><li><p data-path-to-node=\"20,2,0\"><b data-path-to-node=\"20,2,0\" data-index-in-node=\"0\">Spezialwerkzeuge (komplexe Formgeometrien):<\/b> Ein hoher Widerstand verringert den Volumenstrom (Formfaktor = 0,75).<\/p><\/li><\/ul><h3 data-path-to-node=\"21\">4. Gesamtanlageneffektivit\u00e4t (OEE)<\/h3><p data-path-to-node=\"22\">Die tats\u00e4chliche Produktionsleistung ber\u00fccksichtigt die betrieblichen Gegebenheiten, darunter die Reinigung der Formen, die Beschickung mit Rohstoffen, Aufw\u00e4rmzyklen und routinem\u00e4\u00dfige Wartungsarbeiten (in Standardanlagen der Lebensmittelverarbeitung liegt der Wirkungsgrad typischerweise zwischen 75% und 95%).<\/p><h2 data-path-to-node=\"24\">Praktische Anwendung und Werksplanung<\/h2><p data-path-to-node=\"25\">Ganz gleich, ob Sie die Dimensionierung einer neuen Einschnecken-Nudelextrudiermaschine vornehmen oder Modernisierungsma\u00dfnahmen f\u00fcr Ihre Produktionslinie pr\u00fcfen \u2013 dieses Tool hilft Ihnen dabei, grundlegende Betriebskennzahlen zu ermitteln:<\/p><ul data-path-to-node=\"26\"><li><p data-path-to-node=\"26,0,0\"><b data-path-to-node=\"26,0,0\" data-index-in-node=\"0\">Dimensionierung von vor- und nachgeschalteten Anlagen:<\/b> Passen Sie Ihre Vorkonditionierer, Teigmischer und Durchlauftrockner an die tats\u00e4chliche st\u00fcndliche Extruderleistung an, um Produktionsengp\u00e4sse zu vermeiden.<\/p><\/li><li><p data-path-to-node=\"26,1,0\"><b data-path-to-node=\"26,1,0\" data-index-in-node=\"0\">\u201eShift\u201c- und \u201eShift-Yield\u201c-Budgetierung:<\/b> Berechnen Sie die t\u00e4gliche Gesamtausbeute (in metrischen Tonnen) auf der Grundlage der geplanten Betriebsstunden und der geplanten Ausfallzeiten.<\/p><\/li><li><p data-path-to-node=\"26,2,0\"><b data-path-to-node=\"26,2,0\" data-index-in-node=\"0\">Formel-Test:<\/b> Verstehen Sie, wie sich \u00c4nderungen des Wassergehalts im Teig auf die Maschinenauslastung und die Nettoausbeute auswirken.<\/p><\/li><\/ul><h2 data-path-to-node=\"28\">Technischer Haftungsausschluss und technischer Support<\/h2><p data-path-to-node=\"29\"><i data-path-to-node=\"29\" data-index-in-node=\"0\">Bitte beachten Sie:<\/i> Die von diesem Rechner ermittelten Werte entsprechen branchen\u00fcblichen theoretischen Sch\u00e4tzungen. Die tats\u00e4chlichen Ausbeuten k\u00f6nnen je nach Protein- bzw. Glutenqualit\u00e4t des Grie\u00dfes, Umgebungstemperatur, K\u00fchlleistung des Trommels sowie kundenspezifischen Lochkonfigurationen der Matrize variieren.<\/p><p data-path-to-node=\"30\">F\u00fcr detaillierte Anlagenpl\u00e4ne, kundenspezifische L\/D-Verh\u00e4ltnisse der Schnecken oder Angebote f\u00fcr komplette, schl\u00fcsselfertige Teigwarenfabriken wenden Sie sich bitte direkt an das Ingenieurteam von Zhuoheng.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Pasta Production Capacity Calculator Pasta Production Capacity Calculator Estimate your theoretical and actual pasta processing throughput (kg\/h & tons\/day) based […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-5368","page","type-page","status-publish","hentry"],"_wp_attachment_image_alt":null,"_thumbnail_id":null,"yoast_head":"\n<title>Pasta Production Capacity Calculator<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zhuohengextruder.com\/de\/pasta-production-capacity-calculator\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Pasta Production Capacity Calculator\" \/>\n<meta property=\"og:description\" content=\"Pasta Production Capacity Calculator Pasta Production Capacity Calculator Estimate your theoretical and actual pasta processing throughput 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\n\t\t\t\t\t\r\n\r\n\r\n \r\n \r\n Pasta Production Capacity Calculator<\/title>\r\n <style>\r\n \/* Root & Variables *\/\r\n :root {\r\n --primary-blue: #0d6efd;\r\n --dark-blue: #0b5ed7;\r\n --light-blue-bg: #f0f7ff;\r\n --border-blue: #b6d4fe;\r\n --text-main: #212529;\r\n --text-muted: #6c757d;\r\n --cta-yellow: #ffc107;\r\n --cta-yellow-hover: #ffca2c;\r\n --cta-purple: #4a154b;\r\n }\r\n\r\n .zh-calculator-wrapper {\r\n max-width: 850px;\r\n margin: 20px auto;\r\n font-family: 'Segoe UI', Roboto, -apple-system, BlinkMacSystemFont, sans-serif;\r\n background-color: #ffffff;\r\n border-radius: 12px;\r\n box-shadow: 0 8px 24px rgba(13, 110, 253, 0.12);\r\n overflow: hidden;\r\n border: 1px solid #e2e8f0;\r\n color: var(--text-main);\r\n }\r\n\r\n \/* Header Section *\/\r\n .zh-calc-header {\r\n background-color: var(--primary-blue);\r\n color: #ffffff;\r\n padding: 32px 24px;\r\n text-align: center;\r\n }\r\n\r\n .zh-calc-header h1 {\r\n margin: 0 0 10px 0;\r\n font-size: 28px;\r\n font-weight: 700;\r\n letter-spacing: -0.5px;\r\n color: #ffffff;\r\n }\r\n\r\n .zh-calc-header p {\r\n margin: 0;\r\n font-size: 15px;\r\n opacity: 0.92;\r\n line-height: 1.5;\r\n max-width: 680px;\r\n margin: 0 auto;\r\n color: #ffffff;\r\n }\r\n\r\n \/* Form Body *\/\r\n .zh-calc-body {\r\n padding: 28px 24px;\r\n }\r\n\r\n .zh-grid {\r\n display: grid;\r\n grid-template-columns: repeat(auto-fit, minmax(240px, 1fr));\r\n gap: 20px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n .zh-form-group {\r\n display: flex;\r\n flex-direction: column;\r\n }\r\n\r\n .zh-form-group label {\r\n font-size: 14px;\r\n font-weight: 600;\r\n margin-bottom: 6px;\r\n color: var(--text-main);\r\n display: flex;\r\n justify-content: space-between;\r\n align-items: center;\r\n }\r\n\r\n .zh-form-group label .unit-tag {\r\n font-weight: normal;\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n }\r\n\r\n .zh-form-group input,\r\n .zh-form-group select {\r\n padding: 10px 12px;\r\n border: 1px solid var(--border-blue);\r\n border-radius: 6px;\r\n font-size: 14px;\r\n outline: none;\r\n transition: all 0.2s ease;\r\n background-color: #fff;\r\n }\r\n\r\n .zh-form-group input:focus,\r\n .zh-form-group select:focus {\r\n border-color: var(--primary-blue);\r\n box-shadow: 0 0 0 3px rgba(13, 110, 253, 0.25);\r\n }\r\n\r\n \/* Controls \/ Action Buttons *\/\r\n .zh-actions {\r\n display: flex;\r\n gap: 12px;\r\n margin-top: 8px;\r\n margin-bottom: 20px;\r\n }\r\n\r\n .zh-btn {\r\n flex: 1;\r\n padding: 12px 20px;\r\n font-size: 15px;\r\n font-weight: 600;\r\n border: none;\r\n border-radius: 6px;\r\n cursor: pointer;\r\n transition: background-color 0.2s ease, transform 0.1s ease;\r\n text-align: center;\r\n text-decoration: none;\r\n display: inline-block;\r\n }\r\n\r\n .zh-btn:active {\r\n transform: scale(0.99);\r\n }\r\n\r\n .zh-btn-primary {\r\n background-color: var(--primary-blue);\r\n color: #ffffff;\r\n }\r\n\r\n .zh-btn-primary:hover {\r\n background-color: var(--dark-blue);\r\n }\r\n\r\n .zh-btn-secondary {\r\n background-color: #e9ecef;\r\n color: #495057;\r\n border: 1px solid #ced4da;\r\n }\r\n\r\n .zh-btn-secondary:hover {\r\n background-color: #dee2e6;\r\n }\r\n\r\n \/* Disclaimer Section *\/\r\n .zh-disclaimer {\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n line-height: 1.5;\r\n padding: 10px 14px;\r\n background-color: #f8f9fa;\r\n border-left: 3px solid #6c757d;\r\n border-radius: 4px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n \/* Results Section *\/\r\n .zh-results-panel {\r\n display: none;\r\n background-color: var(--light-blue-bg);\r\n border: 1px solid var(--border-blue);\r\n border-radius: 8px;\r\n padding: 24px;\r\n margin-top: 10px;\r\n animation: fadeIn 0.3s ease-in-out;\r\n }\r\n\r\n @keyframes fadeIn {\r\n from { opacity: 0; transform: translateY(6px); }\r\n to { opacity: 1; transform: translateY(0); }\r\n }\r\n\r\n .zh-results-panel h3 {\r\n margin: 0 0 16px 0;\r\n font-size: 18px;\r\n color: var(--dark-blue);\r\n border-bottom: 2px solid var(--border-blue);\r\n padding-bottom: 8px;\r\n }\r\n\r\n .zh-metrics-grid {\r\n display: grid;\r\n grid-template-columns: repeat(auto-fit, minmax(180px, 1fr));\r\n gap: 16px;\r\n margin-bottom: 24px;\r\n }\r\n\r\n .zh-metric-card {\r\n background: #ffffff;\r\n padding: 14px;\r\n border-radius: 6px;\r\n border: 1px solid #e3edf7;\r\n }\r\n\r\n .zh-metric-card .label {\r\n font-size: 12px;\r\n color: var(--text-muted);\r\n text-transform: uppercase;\r\n letter-spacing: 0.5px;\r\n margin-bottom: 4px;\r\n }\r\n\r\n .zh-metric-card .value {\r\n font-size: 20px;\r\n font-weight: 700;\r\n color: var(--primary-blue);\r\n }\r\n\r\n \/* Special Conversion CTA Button *\/\r\n .zh-cta-container {\r\n text-align: center;\r\n margin-top: 20px;\r\n }\r\n\r\n .zh-btn-cta {\r\n background-color: var(--cta-yellow);\r\n color: var(--cta-purple);\r\n font-weight: 700;\r\n font-size: 16px;\r\n padding: 14px 28px;\r\n border-radius: 6px;\r\n box-shadow: 0 4px 12px rgba(0, 0, 0, 0.1);\r\n width: 100%;\r\n box-sizing: border-box;\r\n }\r\n\r\n .zh-btn-cta:hover {\r\n background-color: var(--cta-yellow-hover);\r\n color: var(--cta-purple);\r\n }\r\n\r\n \/* Responsive adjustment *\/\r\n @media (max-width: 576px) {\r\n .zh-actions {\r\n flex-direction: column;\r\n }\r\n .zh-calc-header h1 {\r\n font-size: 22px;\r\n }\r\n .zh-btn-cta {\r\n font-size: 14px;\r\n padding: 12px 16px;\r\n }\r\n }\r\n <\/style>\r\n<\/head>\r\n<body>\r\n\r\n<div class=\"zh-calculator-wrapper\">\r\n \r\n <div class=\"zh-calc-header\">\r\n <h1>Rechner zur Ermittlung der Produktionskapazit\u00e4t f\u00fcr Teigwaren<\/h1>\r\n <p>Sch\u00e4tzen Sie Ihren theoretischen und tats\u00e4chlichen Durchsatz bei der Nudelverarbeitung (kg\/h und Tonnen\/Tag) auf der Grundlage der Extruderkonfiguration, der Teigfeuchte und der Betriebseffizienz.<\/p>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-calc-body\">\r\n <form id=\"pastaCalcForm\" action=\"\">\r\n <div class=\"zh-grid\">\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"motorPower\">Leistung des Hauptmotors <span class=\"unit-tag\">(kW)<\/span><\/label>\r\n <input type=\"number\" id=\"motorPower\" placeholder=\"z. B. 55\" min=\"1\" step=\"0.1\" value=\"55\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"screwDiameter\">Durchmesser der Schraube <span class=\"unit-tag\">(mm)<\/span><\/label>\r\n <input type=\"number\" id=\"screwDiameter\" placeholder=\"z. B. 100\" min=\"10\" step=\"1\" value=\"100\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"doughMoisture\">Teigfeuchtigkeit <span class=\"unit-tag\">(%)<\/span><\/label>\r\n <input type=\"number\" id=\"doughMoisture\" placeholder=\"z. B. 32\" min=\"20\" max=\"45\" step=\"0.5\" value=\"32\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"operatingHours\">T\u00e4glicher Betrieb <span class=\"unit-tag\">(Stunden\/Tag)<\/span><\/label>\r\n <input type=\"number\" id=\"operatingHours\" placeholder=\"z. B. 20\" min=\"1\" max=\"24\" step=\"0.5\" value=\"20\" required>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"oee\">Gestg naevslaeaeiztt f(h\u00e4ek\u00e4tfOmtitnGecEE) <span class=\"unit-tag\">(%)<\/span><\/label>\r\n <select id=\"oee\">\r\n <option value=\"0.95\">95% \u2013 Kontinuierliche Industrieanlage<\/option>\r\n <option value=\"0.85\" selected>85% \u2013 Standard-Werksdurchschnitt<\/option>\r\n <option value=\"0.75\">75% \u2013 M\u00e4\u00dfige \/ H\u00e4ufige Chipwechsel<\/option>\r\n <\/select>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-form-group\">\r\n <label for=\"pastaType\">Angestrebte Produktform<\/label>\r\n <select id=\"pastaType\">\r\n <option value=\"1.0\" selected>Short Cut (Penne, Makkaroni)<\/option>\r\n <option value=\"0.85\">Lange Nudeln (Spaghetti, Fettuccine)<\/option>\r\n <option value=\"0.75\">Spezielle \/ komplexe Formgeometrien<\/option>\r\n <\/select>\r\n <\/div>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-actions\">\r\n <button type=\"button\" class=\"zh-btn zh-btn-primary\" onclick=\"calculatePastaCapacity()\">Ergebnisse berechnen<\/button>\r\n <button type=\"button\" class=\"zh-btn zh-btn-secondary\" onclick=\"resetPastaCalculator()\">Eindeutige Ergebnisse<\/button>\r\n <\/div>\r\n <input type=\"hidden\" name=\"trp-form-language\" value=\"de\"\/><\/form>\r\n\r\n \r\n <div class=\"zh-disclaimer\">\r\n <strong>Hinweis:<\/strong> Bei den berechneten Ergebnissen handelt es sich um theoretische Sch\u00e4tzwerte, die f\u00fcr eine vorl\u00e4ufige Machbarkeitsanalyse und Kapazit\u00e4tsplanung vorgesehen sind. Der tats\u00e4chliche Produktionsdurchsatz h\u00e4ngt von der Rohstoffzusammensetzung (z. B. dem Glutengehalt des Grie\u00dfes), dem Pressdruck und der Leistung der Trocknungsanlage ab. F\u00fcr ma\u00dfgeschneiderte Anlagenkonfigurationen wenden Sie sich bitte an unser Ingenieurteam.\r\n <\/div>\r\n\r\n \r\n <div id=\"calcResults\" class=\"zh-results-panel\">\r\n <h3>Zusammenfassung der Produktionsprognosen<\/h3>\r\n <div class=\"zh-metrics-grid\">\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Stundenleistung (extrudiert)<\/div>\r\n <div class=\"value\" id=\"resHourly\">0 kg\/h<\/div>\r\n <\/div>\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Tagesproduktion<\/div>\r\n <div class=\"value\" id=\"resDaily\">0 Tonnen\/Tag<\/div>\r\n <\/div>\r\n <div class=\"zh-metric-card\">\r\n <div class=\"label\">Gesch\u00e4tzte monatliche Produktionsmenge (25 Tage)<\/div>\r\n <div class=\"value\" id=\"resMonthly\">0 Tonnen\/Monat<\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \r\n <div class=\"zh-cta-container\">\r\n <a href=\"https:\/\/zhuohengextruder.com\/de\/contact\/\" class=\"zh-btn zh-btn-cta\" target=\"_blank\" rel=\"noopener\">\r\n Erhalten Sie ein detailliertes Angebot f\u00fcr die Produktlinie sowie Beratung zu den Rezepturen\r\n <\/a>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n<script>\r\n function calculatePastaCapacity() {\r\n \/\/ Read input values\r\n const power = parseFloat(document.getElementById('motorPower').value);\r\n const diameter = parseFloat(document.getElementById('screwDiameter').value);\r\n const moisture = parseFloat(document.getElementById('doughMoisture').value);\r\n const hours = parseFloat(document.getElementById('operatingHours').value);\r\n const oee = parseFloat(document.getElementById('oee').value);\r\n const shapeFactor = parseFloat(document.getElementById('pastaType').value);\r\n\r\n \/\/ Validation\r\n if (isNaN(power) || isNaN(diameter) || isNaN(moisture) || isNaN(hours) || power <= 0 || diameter <= 0) {\r\n alert(\"Please fill in all required fields with valid positive numbers.\");\r\n return;\r\n }\r\n\r\n \/\/ Calibrated Engineering Model for Commercial Pasta Extruders\r\n const diameterCm = diameter \/ 10;\r\n \r\n \/\/ Recalibrated Base Capacity: Coefficient 8 aligns 55kW\/100mm lines with 400-450 kg\/h theoretical standard\r\n const baseCapacity = 8 * Math.pow(diameterCm, 2) * (power \/ 100);\r\n\r\n \/\/ Asymmetric Dough Moisture Factor (Baseline = 32%)\r\n let moistureFactor = 1;\r\n if (moisture < 32) {\r\n moistureFactor = 1 - (32 - moisture) * 0.02; \/\/ Dry dough increases motor torque & resistance\r\n } else {\r\n moistureFactor = 1 - (moisture - 32) * 0.01; \/\/ Excess moisture reduces viscosity & die pressure\r\n }\r\n\r\n \/\/ Theoretical Hourly Capacity\r\n const theoreticalHourly = baseCapacity * moistureFactor * shapeFactor;\r\n\r\n \/\/ Apply OEE (Overall Equipment Effectiveness)\r\n const actualHourly = theoreticalHourly * oee;\r\n\r\n \/\/ Daily & Monthly yields\r\n const dailyTons = (actualHourly * hours) \/ 1000;\r\n const monthlyTons = dailyTons * 25; \/\/ Standard 25 working days per month\r\n\r\n \/\/ Render results\r\n document.getElementById('resHourly').innerText = Math.round(actualHourly).toLocaleString() + \" kg\/h\";\r\n document.getElementById('resDaily').innerText = dailyTons.toFixed(2) + \" Tons\";\r\n document.getElementById('resMonthly').innerText = Math.round(monthlyTons).toLocaleString() + \" Tons\";\r\n\r\n \/\/ Show result panel\r\n document.getElementById('calcResults').style.display = 'block';\r\n }\r\n\r\n function resetPastaCalculator() {\r\n document.getElementById('pastaCalcForm').reset();\r\n document.getElementById('calcResults').style.display = 'none';\r\n }\r\n<\/script>\r\n\r\n<\/body>\r\n<\/html>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0c2eacf e-flex e-con-boxed e-con e-parent\" data-id=\"0c2eacf\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-86081ed elementor-widget elementor-widget-html\" data-id=\"86081ed\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\n<div class=\"zh-product-card\">\n <div class=\"zh-product-info\">\n <span class=\"zh-product-badge\">Schl\u00fcsselfertige Industriel\u00f6sung<\/span>\n <h3 class=\"zh-product-title\">Automatische Produktionslinie f\u00fcr Industrie-Nudeln und Makkaroni<\/h3>\n <p class=\"zh-product-desc\">\n Entdecken Sie die vollautomatischen kontinuierlichen Nudelverarbeitungsanlagen von Zhuoheng. Sie sind f\u00fcr die Gro\u00dfserienfertigung von Makkaroni, Penne und Muschelnudeln ausgelegt und bieten Kapazit\u00e4ten von 200 kg\/h bis zu \u00fcber 1.000 kg\/h.\n <\/p>\n <\/div>\n <a href=\"https:\/\/zhuohengextruder.com\/de\/Extruder-Machine\/pasta-macaroni-machine\/\" class=\"zh-product-btn\" target=\"_blank\" rel=\"noopener\">\n Spezifikationen anzeigen \u2192\n <\/a>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-49268eb elementor-widget elementor-widget-html\" data-id=\"49268eb\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\n<div class=\"zh-product-card\">\n <div class=\"zh-product-info\">\n <span class=\"zh-product-badge\">Industrieextruder<\/span>\n <h3 class=\"zh-product-title\">Kleine Pasta-Maschine f\u00fcr den gewerblichen Einsatz<\/h3>\n <p class=\"zh-product-desc\">\n Kompakte und zugleich robuste Einwellen-Extruder f\u00fcr den gewerblichen Einsatz, die speziell f\u00fcr kleine bis mittelgro\u00dfe Fabriken und regionale Lebensmittellieferanten entwickelt wurden. Die Hochdruckextrusion gew\u00e4hrleistet eine erstklassige Nudelkonsistenz und Oberfl\u00e4chenstruktur.\n <\/p>\n <\/div>\n <a href=\"https:\/\/zhuohengextruder.com\/de\/Extruder-Machine\/pasta-making-machine\/\" class=\"zh-product-btn\" target=\"_blank\" rel=\"noopener\">\n Maschinendetails anzeigen \u2192\n <\/a>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-16f573d e-flex e-con-boxed e-con e-parent\" data-id=\"16f573d\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7c1e9ae elementor-widget elementor-widget-text-editor\" data-id=\"7c1e9ae\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 data-path-to-node=\"6\">Berechnungen zur Produktionskapazit\u00e4t und zum Durchsatz bei der Nudelherstellung<\/h2><p data-path-to-node=\"7\">Die Planung einer industriellen Teigwarenproduktionsanlage oder die Erweiterung Ihrer bestehenden Verarbeitungslinie erfordert eine genaue Kapazit\u00e4tsprognose. Dieses Tool nutzt ein semi-empirisches Sch\u00e4tzmodell, das f\u00fcr die vorl\u00e4ufige Kapazit\u00e4tsplanung kommerzieller Teigwarenextrusionsanlagen entwickelt wurde, und unterst\u00fctzt Werksleiter, Verfahrenstechniker und Unternehmer dabei, theoretische und tats\u00e4chliche Produktionsmengen auf der Grundlage der Kernkonfigurationen der Maschinen und der Betriebsparameter abzusch\u00e4tzen.<\/p><h2 data-path-to-node=\"9\">Wie die Extrusionskapazit\u00e4t f\u00fcr Teigwaren berechnet wird<\/h2><p data-path-to-node=\"10\">Anstatt sich auf einfache Faustregeln zur Leistungsumrechnung zu st\u00fctzen, ber\u00fccksichtigt dieser Rechner sowohl die prim\u00e4ren mechanischen Abmessungen als auch die Antriebsleistung und die Rheologie des Teigs.<\/p><h3 data-path-to-node=\"11\">1. Rezeptur f\u00fcr die Prim\u00e4rextrusion<\/h3><p data-path-to-node=\"12\">Bei der Berechnung des Kern-Durchsatzes werden die Schneckengeometrie und die Effizienz der Antriebsleistung ber\u00fccksichtigt:<\/p><div data-path-to-node=\"13\"><div class=\"math-block\" data-math=\"\\text{Base Capacity (kg\/h)} = 8 \\times \\left(\\frac{D}{10}\\right)^2 \\times \\left(\\frac{P}{100}\\right)\">$$\\text{Grundkapazit\u00e4t (kg\/h)} = 8 \\times \\left(\\frac{D}{10}\\right)^2 \\times \\left(\\frac{P}{100}\\right)$$<\/div><\/div><ul data-path-to-node=\"14\"><li><p data-path-to-node=\"14,0,0\"><b data-path-to-node=\"14,0,0\" data-index-in-node=\"0\"><span class=\"math-inline\" data-math=\"D\" data-index-in-node=\"0\">Einmal \u2013 zum vierten Mal<\/span> (Schraubendurchmesser in mm):<\/b> Der Schneckendurchmesser ist ein wesentlicher Indikator f\u00fcr das verf\u00fcgbare F\u00f6rdervolumen und die Extrusionskapazit\u00e4t.<\/p><\/li><li><p data-path-to-node=\"14,1,0\"><b data-path-to-node=\"14,1,0\" data-index-in-node=\"0\"><span class=\"math-inline\" data-math=\"P\" data-index-in-node=\"0\">$P$<\/span> (Leistung des Hauptmotors in kW):<\/b> Die Motorleistung bestimmt das verf\u00fcgbare Drehmoment und die mechanische Energie, die erforderlich sind, um dichten Teig durch das D\u00fcsensystem zu bef\u00f6rdern, zu verdichten und zu dr\u00fccken.<\/p><\/li><\/ul><h3 data-path-to-node=\"15\">2. Rheologie des Teigs und Anpassung des Feuchtigkeitsgehalts<\/h3><p data-path-to-node=\"16\">Grie\u00dfteig verh\u00e4lt sich unter Druck nichtlinear. Der Feuchtigkeitsgehalt beeinflusst direkt die Viskosit\u00e4t des Teigs und den Widerstand in der Extrusionsd\u00fcse:<\/p><ul data-path-to-node=\"17\"><li><p data-path-to-node=\"17,0,0\"><b data-path-to-node=\"17,0,0\" data-index-in-node=\"0\">Geringere Feuchtigkeit (<32%):<\/b> Erh\u00f6ht die Teigviskosit\u00e4t und die Drehmomentbelastung des Hauptantriebs, wodurch sich der st\u00fcndliche Durchsatz pro Prozentpunkt Feuchtigkeitsabnahme um etwa 2% verringert.<\/p><\/li><li><p data-path-to-node=\"17,1,0\"><b data-path-to-node=\"17,1,0\" data-index-in-node=\"0\">H\u00f6hkee2saeg>cT 1lttPrhiFt r(iehg33ueT):<\/b> Verringert die Viskosit\u00e4t des Teigs und den Widerstand in der D\u00fcse, was die Extrusionsstabilit\u00e4t und den effektiven Durchsatz pro Prozent Anstieg des Feuchtigkeitsgehalts um etwa 1% leicht verringern kann.<\/p><\/li><\/ul><h3 data-path-to-node=\"18\">3. Druck auf die Stanzplatte und Produktgeometrie<\/h3><p data-path-to-node=\"19\">Unterschiedliche Nudelformen erzeugen im Extruderzylinder unterschiedliche Gegendr\u00fccke:<\/p><ul data-path-to-node=\"20\"><li><p data-path-to-node=\"20,0,0\"><b data-path-to-node=\"20,0,0\" data-index-in-node=\"0\">Kurze Nudeln (Penne, Makkaroni):<\/b> Verf\u00fcgt \u00fcber offene Formaufbauten, die den linearen Durchfluss maximieren (Formfaktor = 1,0).<\/p><\/li><li><p data-path-to-node=\"20,1,0\"><b data-path-to-node=\"20,1,0\" data-index-in-node=\"0\">Lange Nudeln (Spaghetti):<\/b> Erfordert eine pr\u00e4zise Spannungsregelung und eine h\u00f6here Chipdichte (Formfaktor = 0,85).<\/p><\/li><li><p data-path-to-node=\"20,2,0\"><b data-path-to-node=\"20,2,0\" data-index-in-node=\"0\">Spezialwerkzeuge (komplexe Formgeometrien):<\/b> Ein hoher Widerstand verringert den Volumenstrom (Formfaktor = 0,75).<\/p><\/li><\/ul><h3 data-path-to-node=\"21\">4. Gesamtanlageneffektivit\u00e4t (OEE)<\/h3><p data-path-to-node=\"22\">Die tats\u00e4chliche Produktionsleistung ber\u00fccksichtigt die betrieblichen Gegebenheiten, darunter die Reinigung der Formen, die Beschickung mit Rohstoffen, Aufw\u00e4rmzyklen und routinem\u00e4\u00dfige Wartungsarbeiten (in Standardanlagen der Lebensmittelverarbeitung liegt der Wirkungsgrad typischerweise zwischen 75% und 95%).<\/p><h2 data-path-to-node=\"24\">Praktische Anwendung und Werksplanung<\/h2><p data-path-to-node=\"25\">Ganz gleich, ob Sie die Dimensionierung einer neuen Einschnecken-Nudelextrudiermaschine vornehmen oder Modernisierungsma\u00dfnahmen f\u00fcr Ihre Produktionslinie pr\u00fcfen \u2013 dieses Tool hilft Ihnen dabei, grundlegende Betriebskennzahlen zu ermitteln:<\/p><ul data-path-to-node=\"26\"><li><p data-path-to-node=\"26,0,0\"><b data-path-to-node=\"26,0,0\" data-index-in-node=\"0\">Dimensionierung von vor- und nachgeschalteten Anlagen:<\/b> Passen Sie Ihre Vorkonditionierer, Teigmischer und Durchlauftrockner an die tats\u00e4chliche st\u00fcndliche Extruderleistung an, um Produktionsengp\u00e4sse zu vermeiden.<\/p><\/li><li><p data-path-to-node=\"26,1,0\"><b data-path-to-node=\"26,1,0\" data-index-in-node=\"0\">\u201eShift\u201c- und \u201eShift-Yield\u201c-Budgetierung:<\/b> Berechnen Sie die t\u00e4gliche Gesamtausbeute (in metrischen Tonnen) auf der Grundlage der geplanten Betriebsstunden und der geplanten Ausfallzeiten.<\/p><\/li><li><p data-path-to-node=\"26,2,0\"><b data-path-to-node=\"26,2,0\" data-index-in-node=\"0\">Formel-Test:<\/b> Verstehen Sie, wie sich \u00c4nderungen des Wassergehalts im Teig auf die Maschinenauslastung und die Nettoausbeute auswirken.<\/p><\/li><\/ul><h2 data-path-to-node=\"28\">Technischer Haftungsausschluss und technischer Support<\/h2><p data-path-to-node=\"29\"><i data-path-to-node=\"29\" data-index-in-node=\"0\">Bitte beachten Sie:<\/i> Die von diesem Rechner ermittelten Werte entsprechen branchen\u00fcblichen theoretischen Sch\u00e4tzungen. Die tats\u00e4chlichen Ausbeuten k\u00f6nnen je nach Protein- bzw. Glutenqualit\u00e4t des Grie\u00dfes, Umgebungstemperatur, K\u00fchlleistung des Trommels sowie kundenspezifischen Lochkonfigurationen der Matrize variieren.<\/p><p data-path-to-node=\"30\">F\u00fcr detaillierte Anlagenpl\u00e4ne, kundenspezifische L\/D-Verh\u00e4ltnisse der Schnecken oder Angebote f\u00fcr komplette, schl\u00fcsselfertige Teigwarenfabriken wenden Sie sich bitte direkt an das Ingenieurteam von Zhuoheng.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Pasta Production Capacity Calculator Pasta Production Capacity Calculator Estimate your theoretical and actual pasta processing throughput (kg\/h & tons\/day) based 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